Jerry Can Manufacturers in Bharuch: A Step-by-step Manufacturing Process

Whether you want to store/transport fuel or store chemicals and food, you need jerry cans. Jerry can manufacturers in Bharuch follow a step-by-step process to build durable and reliable containers. If you are curious on how this product is manufactured to ensure quality, safety and value, here is a peek into the behind-the-scenes action.

1.      The first step indicates selecting the raw material to build the plastic drum. It is important to have the right plastic type for your needs. Most manufacturers tend to use high-density polyethylene (HPDE) as it offers a high strength-to-density ratio. Additionally, it provides chemical resistance and can be easily recycled. Moreover, you will notice it offers impact durability. This material is generally provided to the manufacturers in pellet or granule form. These white and translucent particles are mixed with colour pigments and UV stabilizers to create the material needed to build the plastic drums. The colour choices depend on what you aim to use the drum for. For instance, you use blue colour for water, yellow for diesel and green to manufacture drums that are useful to store chemicals.

2.      The next process step followed by the jerry can manufacturers in Ankleshwar is known as extrusion blow molding. It is generally the core manufacturing method. In this technique, you create a hollow and seamless containers that come with a uniform wall thickness and structural integrity. There are several steps that are followed to achieve this drum type.

a.      The first step is actual melting and extrusion, where the HPDE pellets are put into the hopper and after that into the heated extruder. This is the machine that comes with a rotating screw and moves your plastic across diverse heating zones. Once the plastic melts under the temperature, it converts into a thick and molten material. The manufacturer will then push this through a die head to produce a hollow plastic tube.

b.      The jerry can manufacturers in Bharuch will then clamp this hollow plastic tube, also known as parison, between the two metal mold halves to shape it like a jerry can. The moment the mold is closed, a blow pin injects the compressed air into the tube, which will inflate the molten plastic. Eventually it will fill the cavity inside the mold.

c.      The last step involves cooling and ejection, where the inflated mold is cooled using several channels. Once cooled, this would solidify into a jerry can and you can give it the desired shape. Once the mold opens, the jerry can is then put onto the conveyor for trimming it and giving it the finish.

3.      The next step involves trimming the excess plastic, also known as flash, which is spread around the seams and handle of the drum. The manufacturer would use either automated or manual tools to complete the process. The trimmed plastic is then recycled into the manufacturing process to ensure sustainable outcomes and reduced material cost.

4.      It is crucial for the jerry can manufacturers in Ankleshwar to carry out quality control and leak tests to ensure that the drums are proper. The leak test includes putting water or air through the drums to check for pinholes and cracks. The drop tests will determine the impact resistance of the drum.

The last few steps involves actual handling, packaging and shipping of the drums.